EAF Engineer

Description Tuwaiq Casting & Forging is seeking a technically proficient and process-driven EAF Engineer to join the Melting Shop Department within the Production Division. Reporting to the Melting Shop Manager, this role is responsible for the operation and management of the Electric Arc Furnace (EAF) required for manufacturing, including the management of raw materials, subsidiary materials, consumables, and tools necessary for EAF operations. Key Responsibilities • Prepare and maintain Electric Arc Furnace work specifications based on material standards, manufacturing specifications, and approved melting procedures • Plan and manage raw materials, scrap, alloying elements, fluxes, consumables, electrodes, and tools required for EAF operations in accordance with the production schedule • Monitor and control EAF operating parameters including charging practices, power input, arc stability, oxygen and carbon injection, slag practice, melting temperature, tapping conditions, and melt chemistry to achieve specified metallurgical requirements • Coordinate with the Maintenance Department to ensure preventive maintenance, inspection, calibration, and timely repair of EAF equipment, transformers, electrode systems, cooling systems, and auxiliary equipment • Optimise furnace performance by improving melting efficiency, reducing power consumption, minimising electrode and refractory consumption, maximising metal yield, and reducing tap-to-tap time • Ensure compliance with API Spec Q1, API 20A, API 20B, ISO 9001:2015, and applicable customer quality requirements related to melting operations and process control • Monitor electricity consumption, electrode usage, raw material consumption, and other production costs to improve operational efficiency • Investigate process abnormalities, analyse melting defects, perform root cause analysis, and implement corrective and preventive actions • Maintain accurate production records and analyse operational performance using ERP and MES systems to improve productivity, reduce waste, enhance traceability, and support continuous improvement • Coordinate with Production, Quality, Raw Material, Refractory, and Maintenance teams to ensure uninterrupted and efficient EAF operations • Ensure compliance with safety, environmental, and housekeeping requirements throughout EAF operations. Requirements Education • Bachelor's degree in Metallurgical Engineering, Mechanical Engineering, Electrical Engineering, or a related discipline. Experience • 3–5 years of experience in Electric Arc Furnace operations within the steel or foundry industry • Hands-on experience in melting, refining, furnace operation, and troubleshooting. Technical Competencies • Knowledge of EAF operation, arc control, electrode regulation, and melting practices • Understanding of scrap charging, slag practice, oxygen and carbon injection, temperature control, and steel chemistry • Knowledge of refractory performance, energy optimisation, yield improvement, and cost control • Familiarity with API Spec Q1, API 20A, API 20B, and ISO 9001 quality management requirements • Knowledge of safety, environmental, and emission control requirements for EAF operations • Ability to optimise EAF performance, melting efficiency, and production output • Experience in troubleshooting process issues and implementing corrective actions • Proficiency in ERP, MES, and production data analysis systems • Familiarity with PLC and automation systems is an advantage. Behavioral Competencies • Strong analytical, problem-solving, and root cause analysis skills • Process optimisation and KPI monitoring abilities • Good communication and coordination with Maintenance, Raw Materials, Quality, and Production teams • Strong reporting and documentation skills • Ability to work effectively under production schedules and high-pressure operating conditions. Show more Show less

Bachelor's degree in Metallurgical Engineering, Mechanical Engineering, Electrical Engineering, or a related discipline. 3–5 years of experience in Electric Arc Furnace operations within the steel or foundry industry. Hands-on experience in melting, refining, furnace operation, and troubleshooting.

Prepare and maintain Electric Arc Furnace work specifications based on material standards, manufacturing specifications, and approved melting procedures. Plan and manage raw materials, scrap, alloying elements, fluxes, consumables, electrodes, and tools required for EAF operations in accordance with the production schedule. Monitor and control EAF operating parameters including charging practices, power input, arc stability, oxygen and carbon injection, slag practice, melting temperature, tapping conditions, and melt chemistry to achieve specified metallurgical requirements. Coordinate with the Maintenance Department to ensure preventive maintenance, inspection, calibration, and timely repair of EAF equipment, transformers, electrode systems, cooling systems, and auxiliary equipment. Optimise furnace performance by improving melting efficiency, reducing power consumption, minimising electrode and refractory consumption, maximising metal yield, and reducing tap-to-tap time. Ensure compliance with API Spec Q1, API 20A, API 20B, ISO 9001:2015, and applicable customer quality requirements related to melting operations and process control. Monitor electricity consumption, electrode usage, raw material consumption, and other production costs to improve operational efficiency. Investigate process abnormalities, analyse melting defects, perform root cause analysis, and implement corrective and preventive actions. Maintain accurate production records and analyse operational performance using ERP and MES systems to improve productivity, reduce waste, enhance traceability, and support continuous improvement. Coordinate with Production, Quality, Raw Material, Refractory, and Maintenance teams to ensure uninterrupted and efficient EAF operations. Ensure compliance with safety, environmental, and housekeeping requirements throughout EAF operations.