General Superintendent -Proc. Ctrl. Eng.

Apply now » Apply now Apply Now Start applying with LinkedIn Start Please wait... Location: Dubai, AE Company: Dubai Aluminium PJSC Location: Dubai (Jebel Ali) General Superintendent -Proc. Ctrl. Eng. 1. JOB PURPOSE: Leads the provision of subject matter expertise and delivers value through; the setting and control of critical parameters concerned with cell process control in multiple technologies potlines at JA and/or, large size high amperage potlines of AT. monitoring and analyzing the key performance indicators and key cost drivers of the different reduction potlines at either Jebel Ali and/or Al-Taweelah to maximize operational performance and efficiency. identifying, designing, and implementing process improvement projects to reduce cost and improve quality and customer service to maintain EGA’s competitive edge in the aluminum industry. and collaborating with Pot rooms Management and with the relevant support departments to ensure smooth and efficient operation of potlines in terms of metal output, metal purity, energy consumption and environmental emissions and to ensure a continuous improvement to contribute to the achievement of operational excellence and productivity. 2. KEY ACCOUNTABILITIES: Strategic Contribution Ensures effective cascading of the functional strategy into department business plans to ensure vertical alignment and horizontal integration with other interfacing departmental strategies. Team Supervision Sets the team objectives to comply with the department’s targets and objectives. Plans, organises, and supervises the work of the assigned team to ensure that all work within a specific area of the activity is carried out in an efficient manner, which is consistent with operating procedures and policy. Provides on-the-job training and constructive feedback to assigned team to support their overall development. Promotes the organization’s values and ethics in all activities within the team to support the establishment of a value drive culture within the organization. Leads the training and development and effective knowledge transfer to the team to meet the pre-determined standards of competence in jobs skills, knowledge of the job and safe working practices. Ensures performance management of the team is managed effectively by ensuring timely reviews and actions as required. Budgeting and Financial Planning Develops, monitors, and works with the pot rooms management team on the key cost drivers in pot rooms-production, unit energy cost, metal purity and environmental emissions following agreed with targets, budgets, and timescale. Provides all the data needed for budgeting and forecasting of potline every month. Discusses and convinces the Potline Senior Managers to accept and approve the budget. Monitors and identifies the cause of below-target performance indicators and develops effective solutions to remedy them. Achieves process Key Performance Indicators (KPI) targets is a critical function of the role with line performance directly correlated with their adherence. Monitors departmental activities following agreed targets, budgets, and timescale. Investigates opportunities for unit cost reduction through alternate materials for testing and fine-tuning of measurements or methods. Ensures all sectional activities are conducted in line with the approved financial guidelines. Policies, Systems, Processes & Procedures Manages and ensures effective implementation of policies, procedures and controls covering all areas of assigned department activity so that all relevant procedural/legislative requirements, fulfilled while delivering a quality, cost-effective service. Electrolytic Process Management Leads/develops process control strategies and standards to sustain and improve process performance and operational efficiencies. Establishes production targets and control ranges for the critical process parameters to meet strategic objectives of the smelter Anticipates and proactively addresses process KPI deviations given observed deviations in the aluminium reduction processes. Ensures development and implementation of adequate process monitoring control systems and quality monitoring systems so that the product meets the agreed specifications and quality deviations are proactively addressed. Develops synergy within EGA business units while exploring all business opportunities and implementing changes for effective utilisation of resources to improve product quality and reduce unit cost. Also, encourage sharing best practices. Leads the identification of opportunities and leads the execution of improvement projects for Smelter performance improvement, in consultation with concerned area management, to achieve strategic business goals. Evaluates plant performance and prepares proposals for equipment and system upgrade/replacement to ensure business continuity and growth. Facilitates lean manufacturing initiatives coordinated by the Business Excellence team to achieve effective implementat

Lead the provision of subject matter expertise and deliver value through setting and controlling critical parameters for cell process control across multiple technologies and potlines; monitor and analyze KPIs and cost drivers; design and implement process improvement projects to reduce cost and improve quality and customer service; collaborate with Pot Rooms Management and support departments to ensure smooth operation of potlines in terms of metal output, metal purity, energy consumption and environmental emissions; contribute to operational excellence and productivity; cascade functional strategy into department plans; supervise and develop team; provide on-the-job training; promote ethics and values; lead training, knowledge transfer, and competence development; manage performance reviews; budgeting and financial planning for pot rooms, monitor cost drivers (production, energy cost, metal purity, emissions), prepare monthly budgeting data; monitor KPI targets and implement corrective actions; ensure adherence to financial guidelines; manage policies, systems, processes and procedures; manage process control strategies and standards for electrolytic processes; set production targets and control ranges for critical parameters; address KPI deviations proactively; develop and implement process monitoring and quality monitoring systems; explore opportunities to improve resources utilization, share best practices, and lead improvement projects for smelter performance; evaluate plant performance and propose equipment/system upgrades; facilitate lean manufacturing initiatives with Business Excellence team.